Equipment maintenance refers to the practice of caring for machinery through general methods such as wiping, cleaning, lubricating, and adjusting to preserve and protect its performance and technical condition. Equipment maintenance primarily involves four requirements:
(1) Cleanliness: Equipment must be tidy inside and out. All sliding surfaces, lead screws, racks, gearboxes, oil ports, etc., must be free of oil residue. No oil or air leaks should occur anywhere. Chips, debris, and dirt around the equipment must be swept clean.
(2) Orderliness: Tools, attachments, workpieces (products) must be placed neatly. Pipes and wiring must be organized.
(3) Proper Lubrication: Oil should be added or changed on schedule to prevent dry friction. Oil pressure must be normal, oil indicators clear, oil passages unobstructed, and oil quality compliant. Oil guns, oil cups, and oil felt should be clean.
(4) Safety: Adhere to safety operating procedures. Do not overload equipment. Ensure all safety guards are complete and reliable. Promptly eliminate unsafe conditions.
Equipment maintenance typically encompasses daily upkeep, periodic maintenance, scheduled inspections, and precision checks. Lubrication and cooling system maintenance are also critical components.
Daily equipment maintenance forms the foundation of upkeep and must be systematized and standardized. Establish work quotas and material consumption standards for periodic maintenance, conducting evaluations against these benchmarks. Incorporate periodic maintenance into workshop contract responsibility system assessments. Scheduled inspections represent planned preventive checks. Beyond human sensory perception, these inspections require specific tools and instruments, executed according to inspection schedules. Scheduled inspections are also referred to as periodic checks. Precision checks should be conducted on mechanical equipment to determine the actual accuracy level.
Equipment maintenance must follow established maintenance procedures. These procedures outline requirements and regulations for daily equipment upkeep. Consistent adherence extends equipment lifespan and ensures a safe, comfortable working environment. Key components include:
(1) Tasks, methods, tools, materials, standards, and precautions for achieving neatness, cleanliness, sturdiness, lubrication, corrosion prevention, and safety;
(2) Areas, methods, and standards for daily inspections and periodic maintenance;
(3) Content and methods for assessing operators' maintenance proficiency.
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